Yantai Bonway Manufacturer

Spiral Bevel Gearboxes

Kothak gear khusus

pabrik gir khusus, gir panggantos

Kothak gigi minangka kothak gir heliks eksternal sing digawe kanthi standar profesional nasional
ZBJ19004. Kothak gigi minangka mekanisme pembunuhan sing akeh digunakake ing wilayah Tiongkok Wétan kanggo crane introduksi menara
mesin. Iki digunakake ing metalurgi. Penambangan, angkat, transportasi, semen, konstruksi, kimia, tekstil, percetakan lan
pewarna, farmasi lan lapangan liyane.

Katrangan model

H, B jinis sogears brand custom gearbox reduker daya dhuwur

HB series standard industrial sogears brand custom gearbox features:

H, B jinis sogears brand custom gearbox high-power gearbox adopts universal design scheme, which can be changed into industry-specific sogears brand custom gearbox according to customer requirements.
Sadarake poros paralel, poros orthogonal, vertikal lan horisontal kothak universal, nyuda jumlah bagean lan komponen, lan nambahake spesifikasi.
Ngadopsi struktur awak kothak nyedhot, area permukaan kabinet gedhe lan kipas gedhe, gir silinder lan gir bevel spiral nggunakake proses grinding canggih kanggo nambah kenaikan suhu, pengurangan swara lan kehandalan kabeh mesin. Kekuwatan saya tambah.
jinis sogears brand custom gearbox Cara input: flange kopling motor, input batang.
Mode output: poros padhet kanthi tombol datar, poros berongga kanthi tombol datar, poros berongga dengan disk ekspansi, poros berongga dengan sendi spline, poros solid dengan sendi spline dan poros solid dengan flange joint.
Cara instalasi: horisontal, vertikal, jinis basis ayunan, jinis lengen torsi.

7. H, B jinis sogears brand custom gearbox produk duwe 3 nganti 26 spesifikasi, jumlah tahapan transmisi nyuda yaiku 1 nganti 4, lan rasio kacepetan 1.25 nganti 450; lan kombinasi seri R, K lan S pabrik kita duwe rasio kecepatan sing luwih gedhe.

Paramèter Technical:
Rasio kacepetan sawetara 1.25-450
Rentang torsi 2.6-900kN
Kisaran daya 4-5000kW

kothak gir khusus minangka komponen mekanik penting sing akeh digunakake ing turbin angin. Fungsi utamane yaiku ngirim
tenaga sing digawe roda angin ing sangisore aksi angin menyang generator lan entuk kecepetan sing cocog. Biasane, kecepatan rodhane angin sithik banget, sing adoh saka kecepatan sing dibutuhake generator kanggo ngasilake listrik
. Kudu diwujudake kanthi nambah kacepetan pasangan gir gir kothak gir. Mula, kothak gir uga diarani kacepetan
kothak nambah.
The sogears brand custom gearbox is subjected to the force from the wind wheel and the reaction force generated during the gear transmission. It
kudu nduweni kaku sing cukup kanggo nahan kekuwatan lan torsi kanggo nyegah deformasi lan njamin kualitas transmisi.
Desain sogears brand custom gearbox housing should be in accordance with the layout, processing and assembly conditions of the wind
turbine power transmission, and easy inspection and maintenance. With the rapid development of the sogears brand custom gearbox industry, more
lan luwih akeh industri lan perusahaan sing beda-beda wis ngetrapake girboks khusus, lan saya akeh perusahaan sing saya kuwat
ing sogears brand custom gearbox industry.
Miturut prinsip desain modular saka struktur unit, kothak gir nyuda jinis-jinis bagean lan cocog
kanggo produksi skala gedhe lan pilihan fleksibel lan variabel. Gir bevel spiral lan gir heliks saka reducer kabeh
karburasi lan dipateni kanthi baja paduan berkualitas tinggi. Kekerasan lumahing waos nganti 60 ± 2HRC, lan presisi tlapukan permukaan gigi nganti 5-6.

Bantalan bagean transmisi yaiku bantalan merek terkenal ing negeri utawa bantalan impor, lan segel digawe
segel minyak balung; struktur awak speaker, area permukaan kabinet sing luwih gedhe lan kipas gedhe; ing
paningkatan suhu lan gangguan mesin kabeh dikurangi, lan reliabilitas operasi bisa ditambah. Panularan kasebut
daya tambah. Sumbu paralel, poros orthogonal, vertikal lan horisontal kothak universal bisa diwujudake. Mode input
kalebu flange kopling motor lan input poros; poros output bisa output ing sisih tengen utawa level horisontal, lan padhet
shaft and hollow shaft and flange output shaft are available. . The sogears brand custom gearbox can meet the installation requirements of a small
papan, lan uga bisa diwenehake miturut kebutuhan pelanggan. Volume volume 1/2 luwih cilik tinimbang pereda waos alus,
bobote dikurangi setengah, umur layanan ditambah 3 ~ 4 kali, lan kapasitas nggawa tambah 8 ~ 10 kali.
Digunakake kanthi akeh ing mesin cetak lan kemasan, peralatan garasi telung dimensi, mesin perlindungan lingkungan,
peralatan transportasi, peralatan kimia, peralatan pertambangan metalurgi, peralatan tenaga baja, peralatan campuran,
mesin konstruksi dalan, industri gula, pembangkit listrik angin, penggerak lift eskalator, lapangan kapal, tenaga tinggi,
rasio kecepatan tinggi, aplikasi torsi dhuwur kayata lapangan industri, pembuatan kertas, industri metalurgi, perawatan limbah,
industri bahan bangunan, mesin angkat, garis konveyor, lan jalur perakitan. Iki nduweni kinerja biaya sing apik lan
kondusif kanggo peralatan domestik.

The sogears brand custom gearbox has the following functions: 1. Accelerated deceleration is the variable speed sogears brand custom gearbox that is often said. 2. Change the direction of the drive. For example, we use two sector gears to transmit the force vertically to the other. 3. Change the turning moment. Under the same power conditions, the faster the gear rotates, the smaller the torque the
poros nampa, lan uga kosok balene. 4. Fungsi kopling: Kita bisa misahake mesin saka beban kanthi misahake loro gir sing asline meshed. Kayata rem
clutches. 5. Distribute power. For example, we can use one engine to drive multiple slave shafts through the sogears brand custom gearbox main shaft, thus
nyadari fungsi siji mesin kanggo nyurung pirang-pirang beban.

design Compared with other industrial custom gearboxes, because the wind turbine sogears brand custom gearbox is installed in a small cabin that is several tens
meter utawa malah luwih saka satus meter saka lemah, volume lan bobote dhewe kanggo kabin, menara,
pondasi, beban angin unit, biaya instalasi lan pangopènan lan sapanunggalane duwe pengaruh sing penting, mula penting kanggo
nyuda ukuran lan bobot. Sanalika, amarga perawatan sing ora nyenengake lan biaya pangopènan sing dhuwur, umure desain
saka sogears brand custom gearbox is usually required to be 20 years, and the reliability requirements are extremely demanding. Because size and
bobot lan linuwih asring sepasang kontradiksi sing ora bisa dirampungake, desain lan pabrik girboks khusus turbin angin
asring tiba ing dilema. Tahap desain sakabèhé kudu cocog karo syarat linuwih lan urip, lan mbandhingake
lan ngoptimalake skema transmisi kanthi volume minimal lan bobot minimal minangka target; desain struktural
kudu memenuhi kekuwatan transmisi lan alangan ruang, lan nganggep strukture minangka gampang. Bisa dipercaya
operasi lan pangopènan sing trep; njamin kualitas produk ing saben tahap proses manufaktur; ing operasi,
ing sogears brand custom gearbox operating status (bearing temperature, vibration, oil temperature and quality changes, etc.) should be monitored
ing wektu nyata lan rutin dikelola miturut spesifikasi.
Since the tip line speed cannot be too high, the rated input speed of the sogears brand custom gearbox gradually decreases with the increase of the
kapasitas siji unit, lan kacepetan kacepetan unit ing ndhuwur MW umume ora luwih saka 20r / menit. Ing tangan liyane, ing
rated speed of the generator is generally 1500 or 1800r/min, so the speed ratio of the large wind power increasing sogears brand custom gearbox
is generally around 75~100. In order to reduce the volume of the sogears brand custom gearbox, the wind power transmission box above 500kw
biasane nganggo transmisi planet pamisah listrik; struktur umum 500kw ~ 1000kwung duwe loro tataran paralel
axis + 1 planet and 1 parallel shaft + 2 planetary transmission. The megawatt sogears brand custom gearbox adopts a 2-stage parallel shaft +1
struktur transmisi planet. Amarga struktur transmisi planet sing cukup rumit lan kangelan ing
ngolah gir cincin internal sing gedhe, regane larang. Sanajan transmisi planet 2 tahap, transmisi NW yaiku
sing paling umum.

nggunakake 1. Accelerated deceleration, which is often referred to as the variable speed sogears brand custom gearbox. 2. Change the direction of the drive. For example, we can use two sector gears to transmit the force vertically to the other. 3. Change the turning moment. Under the same power condition, the faster the speed turns, the smaller the torque the shaft
nampa, lan uga kosok balene. 4. Fungsi kopling: Kita bisa misahake mesin saka beban kanthi misahake loro gir sing asli, kayata rem
clutch. 5. Distributing power. For example, we can use an engine to drive multiple slave shafts through the sogears brand custom gearbox main shaft, thus
nyadari fungsi siji mesin kanggo nyurung pirang-pirang beban.
girboks khusus wis digunakake ing industri saiki, nanging akeh operator perusahaan sing ora ngerti babagan deceleration
Frequently, there will be a situation in which the sogears brand custom gearbox of the reduction sogears brand custom gearbox leaks during operation. What causes the
kebocoran minyak lan apa sing kudu kita lakoni? Kanggo operasi, lsp. Kita bakal ngenalake sebab-sebab kebocoran minyak nyuda

sogears brand custom gearbox.
1. When the reduction sogears brand custom gearbox is working, the friction generated by the meshing of each pair of gears in the casing will
generate heat, and as the running time of the reduction sogears brand custom gearbox increases, the temperature inside the reduction sogears brand custom gearbox
mundhak, lan gas saya akeh, nalika casing saya gedhe. Volume ora owah. Yen tutup vent ing sisih ndhuwur kothak
ora dibukak, hawa ekspansi panas ing njero kothak bisa bebas dibuwang kanggo njaga keseimbangan tekanan ing njero njero njaba
sisih kothak. Yen ora, minyak kasebut bocor ing kesenjangan liyane kayata pasuryan kothak utawa segel ekstensi poros.
2. The structural design of the reduction sogears brand custom gearbox is unreasonable and there is no vent cap. The inspection hole cover plate is
lancip banget, permukaan gabungan ora rata, lan minyak bocor saka celah kontak; sajrone proses manufaktur, casting
gir ora anil lan tuwa, lan stres internal ora diilangi. Sawise ana deformasi, minyak bakal dibukak
saka celah sing digawe; Tangki minyak ora diselehake maneh ing tank, lan minyak pelumas bakal nglumpukake ing segel poros,
tutup pungkasan, lumahing sendhi, lsp., kanthi bedane tekanan, minyak pelumas bocor metu saka celah kasebut; segel poros
desain struktur ora wajar.
3. Pangopènan jangka panjang nyebabake akeh impurities lan filing zat besi ing mesin kasebut. Suwe-suwe, kotoran ora bisa
setor. Kethokan wesi ora resik, nyebabake gir gigitan dadi watu titik. Reresik kothak gir lan
mesin perawatan ngliwati proses pembersih. Impurities bisa dikurangi saka 70% dadi 15%; pangguna beda bisa
choose to repeat the cleaning process to achieve deep cleaning of the sogears brand custom gearbox.

Series universal sogears brand custom gearbox product features design P and V series custom gearboxes refer to foreign similar products and adopt new design, mainly in: 1) Highly modular, with fewer types of gauges and more sogears brand custom gearbox specifications. 2) The transmission power is large and the operation reliability is high. Installation form P, V series custom gearboxes are flexible to install, horizontal or vertical installation, or other types of installation according to
syarat pangguna, mangga takon karo pabrikan.

    Service life     Under the correct selection and normal use and maintenance conditions, the life of the main components of the sogears brand custom gearbox
(except the wearing parts) is generally not less than 50,000 hours.     The main components of the noise sogears brand custom gearbox are precision machined; the gear grinding process uses low-noise trimming
technology; the noise-absorbing box structure is carefully assembled and tested, so the sogears brand custom gearbox noise is low.     Thermal performance     P and V series gears have better heat dissipation performance, mainly reflected in:     1) sogears brand custom gearbox has high transmission efficiency     2) Increase the surface area of the cabinet during design     3) Using a large fan and a new type of diversion fan, cooling coil, oil cooler and other cooling methods
abang sogears brand custom gearbox motors are widely used in the automotive sector: automotive instrument transmission planetary custom gearboxes
, power seat planetary custom gearboxes, headlight regulator planetary custom gearboxes, glass lifter reduction sogears brand custom gearbox motors, electric
rearview mirror reduction sogears brand custom gearbox motors, etc. . Personal household items: automatic curtain planetary sogears brand custom gearbox, automatic
eyelash pencil planetary sogears brand custom gearbox, etc. The reduction gear box motor has the characteristics of low noise, stable voltage and
transmisi lancar. Ora ana sing diarani slendhot utawa ayunan.
Sorotan Produk: Kapadhetan daya dhuwur, daya cilik, Modular daya gedhe, pangiriman cepet, pertukaran dhuwur Digunakake ing mesin konstruksi, perlindungan lingkungan, energi, konstruksi lan industri liyane

Perawatan swara Kothak gir minangka bagean penting saka aplikasi jembar ing transmisi mekanik. Nalika sepasang gir bolong, ana
Jelas untu, bentuk untu lan kesalahan liyane. Sajrone operasi kasebut, bakal ana pengaruh mesing lan gangguan
cocog karo frekuensi gir bolong bakal kedadeyan. Gangguan gesekan ana ing antarane pasuryan waos amarga geser relatif.
Since gears are the basic part of the sogears brand custom gearbox drive, reducing gear noise is necessary to control sogears brand custom gearbox noise. In general,
panyebab gangguan sistem gir utamane duwe aspek ing ngisor iki: 1. Desain gir. Pilihan parameter sing ora bener, kebetulan cilik banget, modifikasi bentuk sing ora cocog utawa ora ana, lan ora wajar
sogears brand custom gearbox structure. In the gear processing, the base section error and the tooth profile error are too large, the flank clearance
is too large, and the surface roughness is too large. 2. Gear train and sogears brand custom gearbox. The assembly is eccentric, the contact precision is low, the parallelism of the shaft is poor, the
kaku saka poros, bantalan lan dhukungan ora cukup, presisi rotasi bantalan ora dhuwur, lan celah
ora cocog. 3. Input torsi ing aspek liyane. Fluktuasi torsi beban, getaran torsi poros, keseimbangan motor lan
pasangan transmisi liyane, lsp.

kothak gir umume digunakake kanggo peralatan transmisi kanthi kecepatan kurang lan torsi dhuwur. Pangurangan biasa ing
motor uga bakal duwe sawetara pasangan gir sing padha kanggo entuk efek perlambatan sing dipengini. Rasio nomer
untu gir gedhe lan cilik minangka rasio transmisi. Kanthi pangembangan industri reducer sing terus-terusan, luwih akeh
lan luwih akeh perusahaan sing ngetrapake reducer
kothak gir 1, girbox heliks coaxial seri R digabung karo persyaratan teknis internasional, kanthi teknologi tinggi
isi
2, ngirit ruangan, andal lan awet, kanthi kapasitas kakehan dhuwur, daya nganti 132KW;
3, konsumsi energi sithik, Kinerja sing apik banget, efisiensi reduksi kacepetan nganti 95%;
4, geter sithik, swara sithik, hemat energi dhuwur;
5, bahan baja palsu berkualitas tinggi, kothak besi cor baja, permukaan gir sawise perawatan panas frekuensi dhuwur;
6, sawise mesin presisi, priksa poros paralelisme lan persyaratan bantalan posisi, reducer sing mbentuk
perakitan transmisi heliks dilengkapi macem-macem jinis motor, digabungake dadi mekatronik, sing kebak
njamin karakteristik kualitas produk.

Fitur mesin: 1. Gigi kasebut digawe saka baja paduan karbon rendah kanthi kekuatan tinggi kanthi karburasi lan quenching. Atose lumahing waos
nganti HRC58-62. Gir yaiku kabeh teknologi grinding CNC kanthi presisi tinggi lan kontak sing apik. 2. Tingkat transmisi dhuwur: tataran siji luwih gedhe tinimbang 96.5%, level dobel luwih gedhe tinimbang 93%, lan level katelu luwih gedhe tinimbang
90% 3. Operasi lancar lan gangguan swara. 4. Ukuran cilik, bobot entheng, umur kerja dawa lan kapasitas nggawa sing dhuwur. 5. Gampang disassemble lan gampang dipasang

Kothak gir khusus kita: 1. Rotasi poros kacepetan dhuwur ora luwih saka 1500 rpm. 2. Kacepetan peripheral drive gir ora luwih saka 20 m / s. 3. Suhu lingkungan kerja yaiku -40-45 ° C. Yen luwih murah tinimbang 0 ° C, minyak pelumas kudu dipanaskan nganti
ndhuwur 0 ° C sadurunge miwiti. 4. Kothak piranti bisa digunakake ing arah sing maju lan mbalikke. asas kerja: Kotak gir nggunakake transmisi gir kabeh tahapan kanggo nggayuh tujuan nyuda kacepetan. Pangurangan yaiku
kasusun saka pasangan gir saka macem-macem tahapan. Contone, gir bisa didorong nganggo gir cilik kanggo nggayuh tartamtu
deceleration, lan banjur nggunakake struktur multi-tahap. , sampeyan bisa nyuda kacepetan. kinerja: 1. Gigi digawe saka baja paduan berkualitas tinggi kanggo karburasi lan quenching. Kekerasan permukaan untu nganti 60 ± 2
hrc, lan presisi grinding permukaan untu nganti 5-6. 2, nggunakake teknologi reshaping komputer, pre-reformasi roda gigi, nambah kapasitas muatan reducer. 3, saka kothak menyang gir internal, nggunakake desain struktur modular sing cocog kanggo produksi skala gedhe lan
pilihan fleksibel. 4. Model reducer standar dipérang miturut bentuk penurunan torsi, sing ngindhari limbah daya dibandhingake
pamérangan tradisional sing padha. 5, nggunakake desain cad / cam lan pabrik kanggo njamin stabilitas kualitas. 6, nggunakake macem-macem struktur panyegelan kanggo nyegah bocor minyak. 7, langkah-langkah nyuda swara multi-arah kanggo mesthekake kinerja reducer sing murah banget.